If you’re searching for a new kitchen countertop, you’ve probably come across quartz. It’s one of the most popular choices for modern countertops today because it’s tough, versatile, and comes in many different colors and patterns. Let’s break down the pros and cons of this super flexible surface.
Engineered quartz Countertops are one of the best-selling surfacing materials both in India and abroad. People often choose engineered quartz Countertops over granite and marble as the surfacing material for their homes and commercial properties like.
Quartz, unlike natural surfacing materials like granite or marble, Universal Quartzz engineered quartz has better compressive strength. What is the benefit of this? Well, unlike marble or granite, quartz surfaces do not get easily stained nor do they become the breeding ground for microscopic life such as fungi or bacteria. Thus, if you are looking for a hygienic surfacing material for your home or place of business then get in touch with any of the leading quartz stone manufacturers in India today. The quartz is a food-safe material and is certified by NSF standards of safety.
How Engineered Quartz is made
Quartz is a natural mineral found in the earth. To create engineered quartz Countertops, the mineral is first crushed and then mixed with polyester resins and color pigments. These pigments give the quartz its final color. After that, any air is removed from the still-soft quartz mixture, and sealants and heat are applied. This process makes the quartz strong, durable, and water-resistant.
Quartz Stone Manufacturing Process
First, we’ll look at how quartz stone is made. But before that, we’ll also check out how raw quartz is processed and prepared. This will help us understand what happens before the raw quartz is sent to factories where quartz stones are made.
Raw Quartz Manufacturing
Due to its usefulness and essential properties, quartz is among the top B2B products being extracted and processed to be supplied locally and exported. As part of the manufacturing process, this mineral will undergo the extraction process up to the actual manufacturing process.
1) Extraction Of Quartz
Quartz can be extracted through open-pit mining. There are some rare instances that miners have to use explosives when it is necessary for them to expose the deep seam of the mineral. But it is done rarely because regardless of its hardness, it can be easily damaged when exposed to a sudden change in temperatures.
It’s common in mining operations to use of backhoes and bulldozers to effectively get rid of both the clay and soil surrounding the mineral. After that, the crystal veins of quartz will be exposed in the rock. Once exposed to the surface, a team will use picks and chisels, and other small hand tools to extract the quartz directly from the quarry.
2) Processing Of Quartz
After the extraction process through mining, quartz must undergo a careful, extensive cleaning process. That is to strip off all the chemical impurities and physical flaws. Once thoroughly cleaned, a particular team will be responsible for screening quartz. Then, it will be crushed into different sizes which will depend on its future use.
Using a crusher, quartz will undergo the crushing process, while a vibrating screen will be used to separate it. Next is to utilize a ball mill to ground the quartz. Lastly, the mineral will be classified into varying sizes by the qualified classifier. As for the quartz powder, a grinder mill is used for crushing the pure, lumpy quartz to produce a fine powder.
3) Supplying Of Quartz
After the quartz is processed, it can be supplied using large shipping containers when transported on the sea. When transported on land, large trucks or trains via railroads are used. In case quartz types belong to semi-precious gemstones, it is necessary to take extra precautions to ensure that they are free from damage.
At Universal Quartzz, the best quality quartz manufacturer in India, we supply quartz sand, quartz granules, and other B2B quartz products which are further manufactured into useful industrial and consumer products. We are also one of the largest quartz suppliers in India. We supply quartz products to different wholesale distributors and industries across India and export them throughout the globe.
Quartz Stone Manufacturing
1) Raw Material
To make engineered quartz stone, the process begins by choosing the right quartz materials. These can include things like quartz sand or quartz granules. After selecting the raw quartz, the next steps in the process take place at a quartz manufacturing company.
2) Blending
The selected raw quartz is crushed and then, blended under a ratio of 93% quartz aggregates to 7% resin binder along with other additives.
3) Slab Pressing
Furthermore, the mixture will be compacted to form the slabs using the vacuum and vibration method for about 100 seconds at 100 tons pressure. Using this kind of process, it can minimize porosity while decreasing water absorption.
4) Heating
After that, the slabs will be cured in a kiln at 85 degrees for about 30 minutes. This step makes sure the slabs are strong and resistant to stains and damage. To speed up the curing, steam or an oven can also be used. Once the curing is done, the slabs will be measured, smoothed, polished, and then prepared for packing.
5) Cooling
After curing, the slabs are held upright with the help of a clamp and cooled for 24-36 hours.
6) Trimming
The edges are trimmed and leveled.
7) Quality Verification
Engineered quartz is made in a way that gives it a consistent color, pattern, and texture. This makes it easier and faster to use during construction. While it looks like natural stone, it offers more uniformity in how it looks. Since it’s man-made, it can also be produced in larger sizes, which makes it look better and reduces the number of joints or seams.
